Hebei HuaDai Agriculture Technology Co., Ltd. is a professional manufacturer dedicated to producing high-quality walnut products. Our state-of-the-art processing facility integrates modern technology with stringent quality control to deliver superior walnuts and kernels to the global market. Here is an overview of our walnut production workshop:
1. Receiving and Storage of Walnut Inshell
The process begins with the careful reception of fresh, raw walnuts from our trusted sources. The walnuts are stored in our dedicated, climate-controlled warehouses to maintain optimal freshness and prevent spoilage before processing begins.
2. Cleaning and Sorting of Walnut Inshell
The inshell walnuts undergo a thorough cleaning process to remove any dirt, debris, and foreign materials. They are then meticulously sorted by size and variety (including 185, Yunnan, Xin2, and Xingfu) using advanced optical sorting equipment to ensure consistency and quality.
3. Cracking and Shelling
This critical step is performed with precision-engineered cracking machinery. Our equipment is calibrated to crack the hard shell efficiently while minimizing damage to the delicate kernel inside, ensuring a high yield of whole and half kernels.
4. Selection and Grading of Walnut Kernels
The shelled kernels are conveyed to our well-lit and hygienic selection area. Here, our skilled quality control team and automated sorting systems work together to meticulously grade the kernels. They are sorted by color, size (such as quarters or small pieces), and quality, and any remaining shell fragments are removed.
5. Specialized Processing Lines
Our workshop is equipped with dedicated lines for specialized products:
Skinless Walnut Kernels: We have the capability to gently remove the inner skin from the kernels for customers who require a lighter color and milder flavor.
Honey Walnut Kernels & Sugar-Coated Kernels: For these value-added products, we have specific equipment for coating and roasting the kernels to perfection.
6. Food Safety Testing
Quality and safety are our top priorities. We have an in-house laboratory where samples from each batch are tested for moisture content, purity, and food safety standards. This ensures every product leaving our facility is safe, nutritious, and of the highest quality.
7. Packaging and Warehousing
The finished kernels are packaged using automated weighing and packaging systems. We use food-grade, airtight packaging options designed to preserve freshness and extend shelf life. The packaged products are then stored in our clean, dry warehouse, awaiting transportation.
8. Modern Equipment and Hygiene
Our entire workshop is equipped with modern, stainless steel machinery. We adhere to strict hygiene protocols, including regular cleaning and sanitization of all equipment and surfaces, to ensure a contaminant-free production environment.
At Hebei HuaDai, we are committed to excellence at every stage of production. From the moment the inshell walnut arrives to the final packaging of the kernel, our integrated workshop process guarantees a premium product for our customers worldwide.
